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Chutes International's Lean Journey and Transformation

September 20, 2023 1:12 PM | Anonymous member (Administrator)

Chutes International, a leading manufacturer of internal and external plastic and steel chutes and compactors, opened its doors this past week to fellow members of the MWCC for an exclusive plant tour. The event showcased not only the remarkable progress they've made on their Lean journey but also their innovative approach to applying Agile principles in their operations.


Since 2019, Chutes has been on a transformative journey towards operational excellence, and their commitment to continuous improvement was evident throughout the plant tour. Visitors were able to witness firsthand the numerous enhancements made to the shop floor and manufacturing processes. The company's dedication to efficiency and waste reduction was clearly visible in the streamlined workflow and organized workstations.

One of the most compelling aspects of Chutes' Lean journey was the application of Lean principles within their sales organization. They demonstrated how a Lean mentality, typically associated with production, can be extended to improve processes and decision-making in other departments. This cross-functional approach emphasized collaboration and waste reduction across the board.

The plant tour also shed light on the company's innovative use of Scrum and Agile techniques. They introduced their "product improvement team" concept, which brings together leaders from the shop floor, engineering, and research & development. This interdisciplinary team works collaboratively to identify opportunities for improvement, rapidly prototype solutions, and implement changes to enhance product quality and customer satisfaction.  By leveraging Agile methodologies, they have embraced a dynamic and customer-centric approach to product development. This enables them to respond swiftly to changing market demands and continuously refine their offerings, ensuring they stay at the forefront of the industry.

Their commitment to efficiency, collaboration, and customer-centricity serves as an inspiring example for all those on a similar path towards excellence in manufacturing and product development.

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